updated 22-8-2006 . . . still needs finalising
See this site for lots
of projects on metal detectors:
Geotech
This project is an extension of
Metal Detector MkI,
and shows how metal objects are detected. It is the second in a series of
circuits and allows a great deal of experimentation, especially if you
have a CRO (Cathode Ray Oscilloscope) and a few items to detect. You can view the waveforms and
see exactly how they alter as an object is brought into the field of the
coil.

There are a number of ways to detect a metal object and alter the
operation of a circuit so that an output is produced.
Metal detectors will detect ferrous (iron, steel, stainless steel) as
well as non-ferrous (copper, tin, gold, lead, silver, aluminium) as well
as alloys (brass, cupro-nickel, pewter etc).
Depending on the complexity of the circuit, a metal detector will be
able to discriminate between a lump of gold and an aluminium ring-pull
from a drink-can.
The circuit we have presented in this project is very simple and works
on the principle of detecting the amplitude of a waveform. This is
called AMPLITUDE MODULATION.
When a metal object is placed inside the detecting coil, some of the
magnetic flux passes into the object and creates a current called an
eddy-current. This "uses-up" some of the
magnetic flux and thus less flux is available for the receiving coil.
This produces a lower output from the coil and causes the second transistor in the circuit to be turned
OFF
slightly and the voltage on the collector rises. This allows the
third and fourth transistors to oscillate and pass a signal to the fifth
transistor to drive a mini speaker.
As you can see, the circuit consists of a number of BUILDING BLOCKS. All
you have to do is understand how each block works and you will
understand the whole circuit.
The concepts of TALKING ELECTRONICS is to explain how various building
blocks operate so you can design your own projects. You can take any of
the blocks and add them to your own project, but it will be necessary to connect them together correctly.
That's why you have to read our discussion articles, to learn how to
interface different blocks.
You can consider this circuit consists of three building blocks:
1. The first block is a FEEDBACK OSCILLATOR that gets its
feedback via a transformer (the two coils act like a transformer). This
uses the first two transistors.
The first transistor is turned on via the diode in the emitter
of the second transistor. This diode receives its turn-on bias from the
1k8 resistor.
The resistance of the Rx (receiving coil) is very small and the base of
the first transistor sees a "turn-on" voltage from the voltage
across the diode.
The variable resistor in the emitter starts at a low value for our
description of the circuit.
The first transistor has a high gain at this point in time and the Tx (transmitting coil) and 47n form a tuned circuit with a frequency of
approx 15kHz.
The power rail is stabilized by the 5v6 zener and a small amount of
noise is always present in any circuit and causes a small waveform to
be produced by the inductor and capacitor.
This waveform is passed to the receiving coil (through the air) and a small voltage is
produced by it.
Since the end of the receiving coil connected to the diode is fixed and rigid, the
signal produced by the coil is passed to the base of both
transistors. The coil is orientated so that the voltage it produces turns the
first transistor ON harder and thus the waveform produced by the tuned circuit
is increased.
Since the resistance of the pot is a minimum, the amplitude of the
waveform will be a maximum and this will have the effect of turning
ON the second transistor so that the voltage on the collector
will be very low. The signal on the collector will be a waveform but
this will be smoothed by the 100n capacitor.
As the resistance of the pot is increased, a voltage will appear at the
emitter. Thus the base-to- emitter voltage will be LESS and the transistor will not be turned on as much.
The
waveform produced by the tuned circuit will reduce.
This will be reflected in the receiving coil and the second transistor
will also get turned off slightly. The voltage on the collector will
rise and this will be passed to the second building block . . .
2. THE VOLTAGE CONTROLLED OSCILLATOR
The voltage controlled oscillator is simply a direct-coupled high-gain
amplifier with a 10n feedback capacitor to provide oscillation.
When a voltage appears on the base of the third transistor, it turns ON and this turns on the PNP transistor.
The voltage on the collector of the PNP transistor rises and this pulls
one end of the 10n capacitor (via a 1k resistor) towards the positive
rail.
The other end of the capacitor is connected to the base of the third
transistor.
This turns ON the third transistor.
They keep turning ON until both are fully saturated (turned on). This
happens very quickly and during this time the 10n capacitor starts to
charge. The charging current flows through the base-emitter junction of
the third transistor and as the capacitor charges, it develops
a voltage across it. This causes the charging current to reduce. The third transistor gradually turns off and
this turns the fourth transistor off slightly. The voltage on the
collector of the fourth transistor drops and the voltage across the 10n
capacitor causes the third transistor to turn off completely. This turns
off the fourth transistor and now both are fully turned off.
The 10n discharges through the 56k and the cycle repeats. The capacitor
takes a very short time to charge and a longer time to discharge. This
is why the output consists of very short spikes.
Now we come to the reason why the frequency alters.
As the voltage from the previous building block rises, the
charge-time for the first 10n capacitor is less and thus the first
transistor in the oscillator circuit is turned on in a shorter period of
time. This capacitor is discharged when the two transistors are
turned off and to lead of the second 10n is taken to near the 0v rail by
the 1k resistor in series with another 1k resistor and the base of the
driver transistor. It's fairly complex and if you have a CRO, you will
notice the waveforms on the 10n capacitors go below the 0v rail.
This is how the two-transistor direct-coupled amplifier turns into a
variable-frequency oscillator.
3. THE DRIVER TRANSISTOR. The output of the oscillator is
connected to a driver transistor via a 1k resistor. This resistor
prevents high currents flowing when both transistors are turned on. The
driver transistor is directly connected to an 8 ohm speaker. The 18R
resistor reduces the volume and prevents large spikes appearing on the
power rails. The result is a clicking sound.
For this type of circuit to be successful, the supply voltage must be
maintained absolutely rigid for the detecting section. This is very difficult to do as the battery
voltage changes as it gets older and all the semiconductor devices
change according to the temperature. The supply voltage must be as
stable as possible as the circuit is detecting a very small change in
amplitude and the supply voltage has an effect on the size of the
signal. The circuit uses a zener diode to create a fixed supply but as
the temperature of the diode heats-up with current-flow, the
circuit-settings change and a tone is gradually produced by the speaker.
This has to be stopped by adjusting the pot on the emitter of the first
transistor. This constant resetting of the circuit is called INSTABILITY
and is one of the downfalls of the design.
However, for a simple circuit it offers very good sensitivity and an
audio output.
We have more metal detector circuits in the pipeline and will be added
as soon as possible.
Metal detector circuits are a very big part of industry, not only to
detect metal particles in food but also hidden objects on persons
entering various venues.
They are also used to detect the difference between iron compounds and
gold - such as the latest gold detectors.
They are also used to detect coins for vending machines and in this
instance they are generally called "coin comparators." Metal detection
is a very big field, from detecting old nails in second-hand timber to
mine sweeping via helicopters.
This is where you start and if this area fascinates you, search the
internet for more-complex circuits and design a metal detector for
night-clubs and airports that will pick up a blade concealed in a shoe!
You need to do it by narrow-band magnetic radiation, to build up a
picture of the metal objects without any X-ray radiation dangers.
It's a bit like "CAT Scanning" but the machine needs to be much
less expensive.
CONSTRUCTION
The diameter of the wire and the size of the coil is not critical
however our prototype was 0.5mm enamelled wire wound on an 80mm diameter
former.
The two coils must be placed beside each other and changing the number
of turns of the receiving coil does not alter the sensitivity of the
circuit.
The transmitting coil is 50 turns and the detecting coil is 70 turns.
The two coils must be placed together and covered with tape to keep them
together.
Make sure the 50t coil is connected across the 47n capacitor
as the circuit will not work if the coils are exchanged. Don't worry
about the correct connection of the second coil as it can be reversed if
the circuit does not work.
The circuit will detect a small button cell about 5cm above the coil
PARTS
LIST
au$xx.50
plus
$4.50 post
us$xx.50
plus
US$6.50 post
Order kit
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1 - 18R
all 0.25 watt
2 - 330R resistors
1 - 1k
1 - 1k8
1 - 10k
1 - 56k
1 - 220k
1 - 270k
1 - 1k mini pot
1 - 10n ceramic
1 - 47n ceramic
1 - 100n ceramic
1 - 1000u electrolytic
1 - 30metre 0.5mm enamelled winding wire
1 - 1N 4148 signal diode
1 - 5v6 zener diode
1 - 3mm red LED
3 - BC 547 transistors
1 - BC 557 transistor
1 - BC 338 transistor
1 - 8R mini speaker
1 - 9v battery snap
1 - 9v battery
1 - 1m very fine solder
1 - Metal Detector MkII PCB
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