In the circuit above, the diode will not be destroyed when the voltage
reaches 400v (for a 1N4004) because the current-limiting SAFETY RESISTOR has been
included.
Question
For a silicon diode, what is the approximate voltage-drop across its
leads when it is delivering about 10% of its rated current?

Answer
0.7v This is is the voltage
we use for current up to about 40% of maximum current.
|

Question
Which lead of a silicon diode is identified on a circuit
diagram?

Answer
The cathode lead is identified with the
letter "k" |

Question
In the following diagram, is the diode conducting?


Question
In the following diagram, is the diode conducting?


Answer
No. The diode is reverse-biased. The
arrow on the diode indicates the direction of
current-flow. |

Question
In the following diagram, is the diode conducting?


Answer
No. The diode is reverse-biased. The
arrow on the diode indicates the direction of
current-flow. |

Question
In the following diagram, is the diode conducting?


DIODE PUZZLE
The
supply in the following two circuits is 12v. Identify the
resistors that have current flowing through them:

(answers are a little further down the page)
DIODE APPLICATIONS
Here are some applications for a diode (or set of diodes):
THE DIODE AS A PROTECTION DIODE
In the following diagram, the diode does not conduct if the battery
is connected around the wrong way. It is called a PROTECTION DIODE. This
means the circuit will not see a reverse voltage and will
not be damaged.
However the circuit will see a voltage 0.7v less than the voltage of the battery
due to the 0.7v drop (lost) across the diode.

Protection diode
In the following circuit, the diode conducts if the battery is
connected around the wrong way and creates a SHORT-CIRCUIT. This will
burn-out the fuse. The diode is called a PROTECTION DIODE.

Protection diode
The advantage of this circuit is the diode does not drop 0.7v between the supply and the voltage
on the project. The full voltage of the supply is connected directly to
the project. This is a big advantage for projects working on
12v (battery) and require a high current, however the fuse will be damaged if the battery is
connected around the wrong way.
Question
In the following diagram, describe the fault:

Answer
The diode has been drawn around the wrong
way. |

Answers
to Diode Puzzle above
A, B C
A C D |
THE DIODE CONVERTS AC TO DC
A diode can be used to convert AC to DC:
The diode converts AC (called ALTERNATING CURRENT) to DC
(called DIRECT CURRENT).
Let's explain this more accurately. Alternating current is
the name given to a voltage that rises in value and falls.
The electricity supplied to your house is called AC.
One of the wires will have no voltage on it and the other
wire will have a voltage that rises to a high value and then
reduces to zero and then drops to a high value in the
opposite direction.
This is called an ALTERNATING SUPPLY.
If you connect a diode to this wire, the voltage will rise
to a high value but when it drops below zero, the diode
prevents the negative voltage appearing. The result is this:
You only get the positive portion of the voltage and this
will be present for half a cycle and nothing will be
detected for the half cycle when the voltage is below zero.
The result is pulses of positive voltage with a gap between
the pulses. We call the result DC but it is really PULSES OF
POSITIVE VOLTAGE.
The original household voltage was 120v DC (direct current). DC is the
same type of voltage that comes from a battery. It does not rise and
fall but is steady at the specified voltage.
If you apply 120v DC to a 120v globe, it illuminates brightly.
You can also operate motors, toasters, heaters and other simple pieces
of equipment from DC. (But you cannot operate a
piece of equipment containing a transformer and that's why it has such
limited use.)
And you need to locate the generator very close to each household
because you cannot use transformers to deliver the supply and there is a
voltage drop in the street wiring due to the current flowing in the
wiring.
This needed lots of small generating plants and it was a very expensive
way to deliver electricity.
The solution was to convert to AC (alternating current) and locate a
single generating plant at either a source of coal or water for hydro
electricity.
But since AC is rising and falling, the heat produced by 120v AC in a
toaster (for example) will not be as much as 120v DC because part of the
waveform is less than 120v for a portion of the cycle.
The answer was to make the 120v AC rise higher than 120v for part of the
cycle so that it produced the same heat as 120v DC.
This means the 120v AC rises to 170v at its peak.
For 240v AC mains, the voltage rises to 336v.
That's why the 120v or 240v mains is so dangerous. Your body actually
detects the 336v and this is what kills you.
Now, let's understand how this 120v/240v is delivered.
The mains actually consists of a single wire. This is called the ACTIVE.
The other wire is the GROUND or EARTH or NEUTRAL.
Sometimes the Neutral is also delivered as a wire, but let's take the
case of a single ACTIVE wire.
The voltage in the active wire is rising 336v HIGHER than earth then it
falls to 336v LOWER than earth. It is rising and falling like this 50 or
60 times per second.
Once you understand this concept, you will able to see how a diode
converts AC to DC.
Placing a diode on the active line of the mains will remove the part of
the waveform that falls 336v LOWER than earth.
The result is a set of 50 or 60 pulses per second that rise 336v higher
than earth. In actual fact a pulse rises 336v then falls to zero. There
is no waveform during the time when the original waveform falls below
earth.
The following diagram shows the result of adding a diode to the active
line. The result is not DC but PULSATING DC and needs to be smoothed via
an electrolytic to get DC.

The following diagram shows the result of adding an electrolytic::

Using a single diode is called HALF-WAVE RECTIFICATION.
Adding an electrolytic is called SMOOTHING. It can
also be called REDUCING THE RIPPLE.
FULL WAVE RECTIFICATION
The negative portions of an AC
waveform can be combined with the positive portions to produce a pulsing DC
waveform.
See:
http://www.electronics-tutorials.ws/diode/diode_6.html
or:
http://www.eecs.tufts.edu/~dsculley/tutorial/diodes/diodes3.html
for an explanation on how the diodes in the bridge "guide" the incoming
waveform to produce pulsing DC:

When an electrolytic is added to the circuit, it charges during the
peaks and delivers energy when the waveform drops. The result is called
DC with Ripple.

If this circuit is not connected to a LOAD, the ripple will be almost
zero. If the load takes a small current, the ripple will be small. If
the current is large, the ripple will be very large.
DESIGNING A BRIDGE
A bridge consists of 4 identical diodes and if you want to design
a bridge that does not fail, you need to know a few points.
Firstly the HEATSINKING PROBLEM.
Diodes must be soldered close to the PC board to allow the heat produced
by the diode to be dissipated into the trackwork on the board. This is
absolutely critical and a thick track will dissipate a more heat and
keep the diode at a lower temperature.
Surface mount diodes are the best option, They are cheaper, easier to
fit, quicker to solder and
pass the heat to the board more efficiently.
Providing you have good lands around each end of the diode you can use a
higher rating diode than previously and this will reduce the
voltage-drop and the heat produced. (for instance, if you are drawing
1amp and using the old-fashioned leaded 1 amp diodes, you can now use 2
amp surface mount diodes and get a much better power supply).
For example, when you have 5 amp surface-mount diodes in a bridge, and
the current is 5amp, each diode will be passing the current for half the
time and although 5 amps will be flowing through 2 of the diodes at each
half-cycle, and the voltage across the diode will be as high as 1.1v,
the heat generated by the bridge will be spread over 4 diodes and thus a
larger surface-area of the board and the temperature of each diode will
be lower.
Keep the diodes apart to allow for heat dissipation and the board will
not get too hot and the power supply will be reliable. You must be able
to keep your finger on the diode. Schottky diodes have a slightly lower
voltage-drop, but this is hardly detectable.
What happens when a diode goes "OPEN?"
The output consists of
peaks and spaces:

When an electrolytic is added, the output voltage looks something like
the following, depending on the value of the electrolytic and the
current taken by the load. The audio will have a distinct 50Hz hum or
"buzz."

What will actually happen is the positive rail will still remain
positive but it will be very close to the voltage of the neutral input
and the 0v of the supply will be LOWER THAN THE NEUTRAL RAIL.
In other words, the output voltage will "shift down" (relative to the
input waveform) but because the output voltage is considered as a
"floating voltage" you will not be aware of this.
This fault highlights the dangers in producing a power supply without a
transformer.
Normally, the power supply will have the 0v rail connected to components
and maybe the chassis or metal case of the project because the 0v rail
will be very close to the voltage on the NEUTRAL and this will be very
close to "GROUND." But if a diode goes open, the chassis immediately
sees the voltage of the ACTIVE and this can produce an electrical shock.
What happens when a diode goes "SHORT-CIRCUIT?"
When the active line is positive, the full voltage of the mains appears
on the output. But when the mains voltage reverses, the "Neutral" is
positive and the voltage passes through Diode D4, DIRECTLY to the
active line and this creates a SHORT-CIRCUIT. The current through D4
will be very high and it will be damaged.

Diode D4
will BLOW UP
USING A DIODE AS A VOLTAGE REFERENCE
In the following diagram we see a silicon diode connected to a power
supply via a safety resistor:

The power supply is adjusted from 1v to 5v and the voltage across the
diode remains constant at 0.7v.
We can place two or more diodes in series to increase the output
voltage:

In the diagram above you have actually made a 2.8v ZENER DIODE. You can
connect an item across the 4 diodes and the circuit will deliver a
constant 2.8v, even when the load increases and decreases. This will
only occur when the safety resistor has the correct value of resistance
and this is covered in our discussion below.
POSITIVE AND NEGATIVE STUD MOUNT DIODES
There is no such thing
as a "Positive or Negative" diode, but in car and truck alternators
there are a number of diodes to convert the alternating voltage produced
by the alternator to pulsing DC to charge the battery and operate the
lighting system.
The battery then becomes a huge storing component to smooth the pulses
to get a very smooth DC and that's why the lights don't flicker.
The alternator is actually a 3-phase generator as this will produce the
maximum output during each revolution.
The three windings are connected to 6 diodes and these diodes are
mounted on two plates that act as heatsinks.
Referring to the circuit below you can see the top 3 diodes are
connected to the purple plate (heatsink) and the 3 lower diodes to the brown plate
(heatsink).

The image above shows 3 diodes connected to a plate.
They can be ALL positive-mount stud diodes or negative-mount.
Here is a diagram to find positive-mount diodes and negative-mount
diodes:


This circuit show Positive-mount diodes at the top
and Negative-mount diodes at the bottom
Negative Mount Diode
Anode Body

Positive Mount Diode
Cathode Body
You will notice that both diodes have the same part number and most stud
diodes come in either "Stud Cathode" or "Stud Anode."
You need to make sure which version you are ordering BEFORE placing an
order.
Some stud diodes have different colour potting (surrounding the lead) as
shown in the following image:

A Positive Mount Stud Diode has the cathode connected to the
STUD or "body" or screw-thread.
This is called a "normal" diode. This is not
"electronic" terminology but only refers to stud diodes for alternators.
A reverse diode sometimes has "R" added to the numbering on the
component.

The two heatsinks are insulated (isolated) from each other because one
is connected to the positive of the battery and the other to the
negative of the battery.
TESTING A STUD
MOUNT DIODE
If you have no testing equipment, you can test a diode by
connecting a car globe to 2 leads and connecting them to a battery. The
globe will illuminate.
Now connect one of the leads to the battery via the diode. The globe
will illuminate. Reverse the diode. The globe will not illuminate.
If it illuminates in both directions the diode is faulty (shorted). If
the globe never illuminates, the diode is faulty (open).
You can do this will all the diodes on the heatsinks and compare a new
diode with the others to make sure you are fitting the correct type of
diode.
You MUST do this with every diode before you fit it as this is the only
certain way to fit the correct diode. It is so easy to make a mistake.
You can use a multimeter but a globe will not allow a mistake to be
made. You can "see" it working.
THE HEATSINK
The diodes
must be mounted on a heatsink because each diode produces a voltage
across it of about 0.7v to nearly 1v and when 10 to 20 amps is flowing
each diode can produce heat equal to 10 watts. Adding up all the heat
being lost can come to 60 watts and this is why the heatsinks get hot
and why some of the diodes fail.
Each diode must be firmly attached to the heatsink to allow the heat
produced by the diode to be passed to the heatsink.
Diodes cannot be operated "in the air" as they will get very hot and can
fail due to overheating.
The only way to test the output of each diode is with a car globe.
You can use up to 100 watts as this will test each diode under load and
identify a diode that tests ok with test equipment but fails when a high
current flows.
THE ZENER DIODE
Zener diodes come in
voltages from 3v3 to more than 47v. You can consider them to be ordinary
diodes that have "failed." For instance a 1N4001 diode has a reverse breakdown voltage of 50v. It is a 50v
ZENER DIODE.
A 1N4004 diode has a reverse breakdown voltage of 400v. It is a
400v
ZENER DIODE.

Zener Symbol and voltage
A zener diode should always be identified in a circuit with its voltage
next to the symbol. You can include the wattage but this can be worked
out by looking at the voltage and current flowing though the zener.
Don't use part-numbers to identify the zener voltage as the reader will
have to look-up a product-list to find the zener voltage. Circuit
diagrams should be instantly readable and instantly understandable.
A zener diode drops 0.7v when connected around one way and drops its
ZENER VOLTAGE when connected around the other way. Here is a diagram to
show this:

The following diagram shows a zener diode producing a constant 5v6
output when the power supply ranges from 6v to more than 8v.

If the power supply is adjusted from 0v to 8v, no current flows in the
circuit when the voltage is below 5v6. As soon as the power supply
reaches 5v6, current flows through the safety resistor and the
diode. That's because the zener diode "breaks down" and current flows
through it while at the same time the voltage across the anode and
cathode leads is 5.6v
If the power supply voltage is increased, more current flows
through the safety resistor and this current also flow through the zener diode. The voltage
across the leads of the zener diode remains a constant 5v6. All
the increased voltage appears across the resistor.
If the voltage of the power supply is increased further, the current
through the safety resistor and the zener diode will increase. Both will get hotter and eventually
the zener diode will burn out.
You can produce any zener reference voltage by combining zener diodes
and ordinary diodes:

Notes:
You can see the two 5v6 zener diodes in the diagram above are connected
around the opposite way to the ordinary diode.
Here is a disaster from a YouTube video from an instructor that does not
understand electronics:

He has put a zener across the LED, saying somehow it will work.
To start with a red LED drops about 1.7v.
A LED and a zener diode are exactly the same thing. They do not pass any
current until a characteristic voltage is reached.
When the voltage is reached the zener passes a lot of current and the
LED starts to glow.
This voltage is very critical and you cannot simply put this value
across the LED or zener From a battery) because it has to be very
accurate. So we add a resistor and the resistor provides the exact
current and the exact voltage.
No zener across any LED will work. The zener diode will do nothing.
Demonstrating this shows no understanding of electronics.
YouTube is filled with false information.
Question
In the following diagram, what is the combined zener voltage?


Question
In the following diagram, what is the combined zener voltage?


Answer
One diode is around the wrong way. The
circuit will not produce a zener reference voltage. The
output voltage will be 9v and the string of diodes will
have not effect on determining the output voltage. |

Question
In the following diagram, If the safety resistor is removed
and the 9v supply is connected directly to the two diodes
and zener, explain what will happen:


Answer
A very high current will flow through the
diodes and zener because the combined zener of the three
items is 7v. They will be damaged. |

Question
In the following diagram, explain what will happen:


Answer
The zener value of the three components
is 11.9v This voltage is higher than the
supply (9v) and NO CURRENT will flow in the circuit. |

Question
Here's the most absurd explanation of "Voltage Flow" in a zener
diode. Can you see the mistake?


Answer
Voltage does not "flow."
Voltage is a potential. It "exists" at each point in a
circuit. When the voltage on the cathode is higher than the
anode, the zener diode will break-down and current will flow
from the cathode to anode. When this happens the zener diode
is given a number to represent its voltage (break-down
voltage).
When the voltage on the anode is higher than the cathode,
current flows and the diode acts just like an ordinary diode
(none of the zener properties are used) and the only
property you need to remember is the current capability of
the diode. |

Question
Zener diodes can be connected in series to produce any voltage.
Simply add the zener voltages to provide the resulting output
voltage. What is the output voltage of this combination:


Question
Insert zener diode A or B to produce an output
voltage of 19.4v


Question from a reader:
What is the maximum supply voltage for a zener diode?


Answer
Here is the way to work out the Max
voltage for Vin:
1. You MUST include a resistor as shown in the diagram
above. The resistance of this resistor will be worked out
from the following:
2. Select a zener diode for the required output voltage. In
other words the ZENER VOLTAGE.
3. Select a 400mW diode, 1watt diode or higher wattage,
depending on the current you will be needing.
4. Work out the maximum current though the zener diode:
zener
voltage: |
400mW |
1 watt |
10 watt |
3v3 |
120mA |
300mA |
3 amp |
5v1 |
75mA |
200mA |
2 amp |
10v |
40mA |
100mA |
1 amp |
12v |
30mA |
80mA |
800mA |
15v |
25mA |
65mA |
650mA |
24v |
15mA |
40mA |
400mA |
MAXIMUM CURRENT THROUGH ZENER
according to the wattage of the device
5. The circuit being designed
is called a ZENER REGULATOR or ZENER SUPPLY
and the current selected from
the table above will flow AT ALL TIMES through the
resistor Rs (called the Supply Resistor
or safety resistor).
This current is fed into two "loads" - the zener and
your load - called RL
When your load is not taking any current - such as
when it is "off" or removed from the circuit, ALL
the current will flow through the zener. When you
are taking the maximum current, the zener will be
taking NO CURRENT. In other words, the two items
CURRENT SHARE. They share the maximum current and
the sharing can be 0% -100% or 100% - 0%. or
any percentage in between.
6. We can now work out the maximum Vin.
7. Vin should be at least 2v higher than the zener
voltage. ANY voltage higher than the zener.
8. This voltage is called the HEAD VOLTAGE and any
voltage higher than 2v more than the zener voltage
is called WASTED VOLTAGE because it will just
produce heat in the LOAD resistor and not improve
the performance of the circuit.
9. The answer to the question:
What is the maximum supply voltage for a zener diode?
is ANY VOLTAGE !
10. We now have to work out the value of the
LOAD resistor for 400mW, 1 watt and 10 watt zener
diodes when the input voltage is 5v, 10v, 12v,
15v, 24v.
Here are the tables:
Resistor RL:
Vin = 5v |
400mW zener |
1 watt zener |
10 watt zener |
3v3 zener |
15R 0.25watt |
5R6 0.5watt |
|
Vin = 10v |
400mW
zener |
1 watt zener |
10 watt zener |
3v3 zener |
56R 0.8watt |
22R 2watt |
2R2 20watt |
5v1 zener |
68R 0.4watt |
22R 1watt |
2R2 10watt |
Vin = 12v |
400mW zener |
1 watt zener |
10 watt zener |
3v3 zener |
72R
1watt |
29R 2.6watt |
2.9R 26watt |
5v1 zener |
92R 0.5watt |
34R 1.38watt |
3.4R 14watt |
10v zener |
50R 0.1W |
20R 0.2watt |
2R
2watt |
Vin = 15v |
400mW zener |
1 watt zener |
10 watt zener |
3v3 zener |
100R 1.4watt |
39R 3.5watt |
3.9R 35watt |
5v1 zener |
132R 0.4watt |
49R 2watt |
4R9 20watt |
10v zener |
125R 0.2watt |
50R 0.5watt |
5R
5watt |
12v zener |
100R 0.1watt |
37R 0.25watt |
3R7 2.5watt |
Vin = 24v |
400mW zener |
1 watt zener |
10 watt zener |
3v3 zener |
172R 2.5watt |
69R 6.2watt |
too much waste |
5v1 zener |
252R 1.4watt |
94R 3.8watt |
too much waste |
10v zener |
350R 0.56watt |
140R 1.4watt |
14R 14watt |
12v zener |
400R 0.36watt |
150R 1watt |
15R 10watt |
15v zener |
225R 0.25watt |
138R 0.6watt |
13R 6watt |
The wattage
of the resistor is WASTED POWER and
some of the designs represent a lot of wasted power.
That's why a zener regulator can be a very wasteful
design.
This is called a SHUNT REGULATOR
|

Question from a reader:
A reader wants to convert 12v to 5v using a resistor or a
zener.
Which circuit is best?


Answer
Circuit C
Circuit A will produce 5v when say 500mA flows. But if 300mA
flows, the voltage will be higher than 5v. If 700mA flows
the output voltage will be lower than 5v.
Circuit B has the zener around the wrong way. It will
only drop about 0.7v.
Circuit C will deliver 5v if the correct value zener is used
and it has the correct wattage-rating.
|

From a reader
Here is a mistake from an electronics forum:

The zener diode is supposed to turn the transistor off when the supply
is greater than 24v.
I don't know if the transistor is supposed to be turned ON or OFF, but
the circuit will not work.
After reading this article, you will know that a zener is "invisible"
until the voltage reaches the zener-value, but the voltage across the
base-emitter of a transistor will NEVER rise above 0.7v.
The zener will never see 24v.
The following circuit will work:

When the supply
is slightly higher then 24v, the transistor will turn ON.
Another email from a reader
He asks: Why does the tiny motor
(load) go faster and slower when the supply increases and decreases?

ANSWER: The zener diode does nothing. The
voltage across the zener is equal to the base-emitter voltage of the
transistor (0.6v) and the voltage across the zener never rises to 5.6v
and thus the feature of the zener never comes into operation. The
transistor gets more current and less current as the supply rises and
fall and the motor revolves faster or slower.
To increase the voltage across the zener, you need to add a "separating
resistor" between the zener and the base of the transistor. This will
allow the zener to see a voltage higher than 5.6v when the supply is 7 -
15v and it will "break-down" and only allow 5.6v to be across it.
There will be a voltage of 5.6v minus 0.6v across the 1k resistor
AT ALL TIMES and thus the same amount of current will flow through it
and the transistor will multiply this current by about 100 times and the
load will receive this current when the load changes from 15v to 7v.
It's not absolutely constant but much better than before.

THE ZENER ANALOGY

A battery and a zener diode
behave in a very similar way and if you understand this, you will see
why it is very difficult to charge a battery from a power supply. And
you understand how a zener diode "eats-up" all the current when the
voltage rises over a certain value.
The battery is being charged from the supply rail. We know it will not
get charged when the supply rail is less than the voltage of the
battery.
As the voltage of the supply rail increases, the battery will take more
current but its voltage will not rise above 13.6v.
That's the way the zener works.
It will not allow any current to flow though it until the supply rail is
equal to the value printed on the diode. This is its breakdown voltage.
If you increase the voltage of the supply rail, the voltage on the top
of the zener diode will not increase, but the extra current that will
flow through the current limiting resistor, will flow through the
diode.
Knowing this helps you charge a battery.
If you connect the battery to a power supply and increase the voltage, a
point will come when the voltage is equal to the maximum of the battery
(13.6v) and if you continue to increase the voltage, a VERY HIGH CURRENT
WILL FLOW and maybe damage your power supply.
The technical answer to this is: There is no current limiting resistor.
THE LED - How it is like a zener diode !
Now we are going to talk about something AMAZING.
It's a LED - LIGHT EMITTING DIODE. It is just like the diodes we
have described above and just like the ZENER DIODES we have talked about
above.
Yes, that's right a LED is just like a diode and functions just like a
diode but it just like a diode with a window so you can see the current
flowing through it.
This is a wonderful advantage. Now you can see when a diode or zener
diode is WORKING !
But a LED has two slight differences. It is not like a 400v diode but
just a 5v diode. A LED can only withstand about 5v to 7v in the reverse
direction before it is damaged. This means you can use a LED on any
circuit up to about 5v.
And the other thing is a LED can only pass about 20mA, whereas a 1N4004
diode will pass about 1,000mA.
And a LED is just like a zener, but instead of a zener voltage of say
12v, a LED had a zener voltage of 1.7v for red and about 3.6v for white.
Now you can use all your knowledge about diodes and zeners and reference
it to a LED in a circuit where less than 20mA is flowing , the voltage
is less than 5v and the zener reference is 1.7v to 3.6v or any multiple
or addition of these voltages.
This concept is NEW. It has never been explained or covered in any text
book in the way we are explaining it.
No-one has thought to show the similarities and that's why you get so
many questions on electronics forums about the operation of a LED and
why you need a current-limiting resistor.
THE TRANSISTOR AS A ZENER DIODE
A transistor exhibits "ZENER CHARACTERISTICS" when placed in
a circuit as shown in the following diagram:

The base-emitter junction is "reverse biased." In other words, it has
voltage across it that is opposite to the normal way the transistor is
used.
The junction cannot withstand a very high voltage in this direction and
it BREAKS-DOWN.
In other words it starts to allow current to flow through the junction
and a voltage is created across this junction. The resistor is provided
to prevent a high current to flow through the junction and to allow the
junction to break down and create the natural value across the two
leads.
This is called ZENER BREAKDOWN.
The voltage will depend on the type of transistor and can be anywhere
from 6v to 8v. For a particular type of transistor it will be quite
stable (fixed) and you can allow say about 10mA to flow through the
junction. The transistor will not be damaged.
THE SHUNT REGULATOR
We will now
combine all the facts we have learnt from above to produce a circuit
called a SHUNT REGULATOR.
A Shunt Regulator takes a high voltage (containing ripple) and
produces a lower FIXED voltage with very little ripple.
We have learnt that:
1. A BRIDGE converts AC to DC (pulsating DC. DC with ripple).
2. An electrolytic smoothes the pulsating DC and reduces the ripple.
A shunt regulator FURTHER REDUCES THE RIPPLE and produces A FIXED
VOLTAGE.
A SHUNT REGULATOR consists of two components: A resistor (called
the current limiting resistor) and a zener diode.
Here's how the SHUNT REGULATOR works.
Firstly, the zener diode and resistor work just like a dam with an
overflow pipe
at the top. If the water level in the dam does not reach the pipe, NO
water overflows. When the water reaches the pipe, it overflows
through the zener pipe. If the water level rises further, more water
flows through the zener.

The height of the water is never above the small overflow pipe.
The small overflow pipe is connected to the globe and the brightness of the
globe is constant because the voltage on the cathode of the zener is
fixed (by the action of the zener diode).
It does not matter how much ripple is present in the incoming waveform,
the value of the resistor is chosen to eliminate ALL THE RIPPLE.
The mathematics to work out the value of the resistor is very complex as
it involves the resistance of the resistor, its wattage and the wattage
of zener.
This is covered in the article: The
Power Supply and also above with a set of tables.
The height of the small overflow pipe can be taken to a LOAD such as GLOBE.
The load can only be a SMALL LOAD. In other words, it can only require a
small current, such as a small torch globe.
If the load takes ALL THE CURRENT (coming from the resistor), the
zener will get NO CURRENT and it will DROP OUT OF REGULATION.
In other words, the voltage on the cathode of the zener will drop.
This is exactly like putting a pump on the small overflow pipe and
sucking all the water from the zener:

Question
Why use a SHUNT REGULATOR?

Answer

A SHUNT REGULATOR is a
very cheap and simple way to produce a clean output voltage
(with very little ripple) from a higher voltage that has
ripple.
You must design the circuit so that the output voltage is a
few volts below the lowest dip in the voltage being
supplied. The Shunt Regulator circuit is not MAGIC. It
simply deliver the voltage below the ripple that has NO
RIPPLE !!
|

We can now add the bridge and smoothing
electrolytic:

Waveform
A
is an AC voltage and you can see it rises to a peak above the
zero-voltage line and equally below the 0v line.
Waveform
B
represents the waveform as it emerges from the bridge. (The electrolytic
is not connected to detect this waveform.)
Waveform
C
shows the effect of the electrolytic. It stores energy from the peaks
and delivers the energy when the waveform drops. The result is DC with a
small amount of ripple.
Waveform
D
is very smooth DC at a voltage determined by the voltage of the zener.
Question
In the diagram above, describe the shape of the output voltage
D if the electrolytic is removed

Answer
The
pulsing DC will produce a waveform on the cathode of the
zener as shown in the following diagram:

This will not matter if the load is a globe but if the load
is an amplifier, the power supply will produce HUM. |
ZENER QUESTION
Here is a circuit from the web and an answer from the
instructor:
If the voltage across the load tries to fall, then the Zener
takes less current. The current through the resistor and the voltage
across the resistor both fall. The voltage across the load remains at
its correct value.

The description is incorrect. Can you see the mistakes????
This circuit is called a CURRENT DEFINED CIRCUIT. In other words,
you describe its action when a change in CURRENT occurs.
If the load takes more current, it robs this current from the zener.
When the circuit is working correctly, the ZENER and LOAD are sharing
current and the current through the resistor
R
DOES NOT CHANGE.
You can see how many mistakes are in the answer above:
The current through the resistor DOES NOT CHANGE, the voltage across the
resistor DOES NOT CHANGE.
This means the voltage across ALL THE COMPONENTS does not change and it
is pointless describing the circuit in terms of voltage.
Now you can see how the electronics engineer that described this
circuits does not understand how to describe its operation.
He started with the wrong premise by saying:
If the voltage across the load tries to fall.
He should have said: . . .due to an increase in current required
by the load.
He would then be able to describe the circuit using only CURRENT
changes.
THE SERIES
REGULATOR
The SERIES REGULATOR can be identified by the fact that the
zener diode does not pass all the current when the load is
removed.
This type of circuit is much less wasteful than the Shunt
Regulator.
You can also see the current (actually the voltage and the
current) passes through the controlling device (the
transistor) and then the load, just like two components
in SERIES.
In fact, we have a shunt situation with the zener and 1k
resistor as the voltage across the 1k is 8v and this causes
8mA to flow through the 1k and thus the zener has 8mA
flowing through it.
If the transistor has a gain of 50, it will allow up to 8 x 50 = 400mA
to flow through the collector-emitter circuit.
But if you try to take more than 400mA (by connecting a load with a very
low resistance) the whole circuit will DROP OUT OF REGULATION.
This means the output voltage will drop below 15.4v.
Let's see how this happens.
When the load takes 50mA, the collector-emitter leads of the transistor
deliver this current and the base takes 1mA from the zener diode. This
means the zener sees 7mA.
When the load takes 400mA, the base takes 8mA and the zener diode gets
NO current.
Up to this point, the circuit works perfectly.
But if you take 450mA, the base requires 9mA and when 9mA flows through
the 1k resistor, the voltage across the resistor is 9v.
This means the base is 24v - 9v = 15v and this voltage is lower than the
breakdown voltage of the zener.
The zener only has the capability of preventing the voltage rising
above 16v, it does not have any control when the voltage delivered
to it is less than 16v.
The output voltage is now 14.4v and the circuit is said to have DROPPED
OUT OF REGULATION.
Here is an unusual use for a zener diode in the bridge of a power
supply:

This is a very special type of power supply called a TRANSFORMERLESS
POWER SUPPLY and it shows the effect of putting a diode in the
bridge that has a very low breakdown voltage. Normally the 4 diodes will
have a peak reverse voltage (breakdown voltage) of 200v or 400v
and this effect will not be noticed. But when two 18v zeners are
included to demonstrate the effect of "breakdown voltage" the output of
the supply is 18v minus 0.7v across the lower diode.
CURRENT SHARING
The current though the zener and the current though the small globe is
called CURRENT SHARING. They share the current coming from the
resistor. The resistor is called a FEED RESISTOR or FEEDER
RESISTOR or CURRENT LIMITING RESISTOR or CURRENT
DETERMINING RESISTOR. It is NOT a LOAD RESISTOR.
It is designed to deliver CURRENT to the zener and globe. The
globe is the LOAD.
A shunt regulator consisting of a zener (and resistor) is designed to
deliver a small current. If a large current is required, a
transistor is added to the circuit, called a PASS TRANSISTOR or a number
of different circuits can be used.
We will now cover CURRENT SHARING:

Diagram A above shows the correct CURRENT SHARING between the
zener and globe. The zener should only be taking a few milliamps as this
current is wasted and the zener is only required to provide a fixed
voltage.
However if the load is removed, all the current taken by the load will
not flow through the zener and that's why the zener must be capable of
dissipating this wattage.
Diagram B shows what will happen if the supply voltage increases.
The CURRENT through the feed resistor
will increase. This is similar to more water flowing though the pipe
containing the feed resistor and the extra water will flow though the
zener.
Here is the reason:
The voltage on the cathode of the zener is fixed (the voltage
delivered to the globe is fixed). This means the current taken by the
globe will remain constant. Thus any extra current can only flow though
the zener.
We will now change the globe for a motor:

If the supply voltage remains constant and the motor takes more current,
it robs the current from the zener. This shown in diagram B
above. If the motor takes even more
current, it will take ALL THE CURRENT from the zener. This shown
in diagram C above.
Up to now the voltage across the motor is constant. But if the motor
wants more current, the SHUNT REGULATOR will drop out of
regulation and the voltage across the motor will DROP.
The motor may or may not get more energy from the supply, but we
will not go into this condition because the SHUNT REGULATOR has ceased
to perform.
The SHUNT REGULATOR is called a SHUNT REGULATOR because the zener
is connected directly across the voltage being delivered to the LOAD and
it "shunts" (takes away) ALL the current being delivered by the resistor
(if the load is removed). When a LOAD is connected, it takes current
from the zener and it can do this until almost all the current is taken.
You must leave a small current through the zener to keep the circuit in
REGULATION.
The SHUNT REGULATOR is a very wasteful design as current is
flowing ALL THE TIME. If the load is not using the current, it is being
wasted through the zener.
CURRENT SHARING
can also be also be applied to placing two equal diodes in parallel.
This can be ordinary diodes or zener diodes.
Take the case of "power diodes."
Suppose you have a 1-amp power supply and intend to use four 1N4004
diodes in a bridge.
We have already mentioned that this type of diode has a voltage drop of
0.7v when the current is about 500mA but increases to 1.1v when the
current is 1 amp.
By using an extra set of four diodes in parallel with the first set, the
current through each diode will be shared. The current may not be shared
equally, but it will be much less than 1amp (through each diode) and the
overall wattage-loss will be less and this will be shared between two
diodes. Overall, a very good outcome.
ACTUAL ZENER CIRCUIT

Here is a circuit using a 15v zener diode.
Here's how to look at this circuit:
The input voltage is 20v.
Remove the three "rectangles."
The zener diode will create a rail voltage of 15v and all the current
from the 20v supply will pass through the zener.
This current can be worked out by looking at the 220R resistor. It has 5v
across it and the current flowing will be: V =
I
x R 5 =
I
x 220 = 5/220 = 22mA
The regulator requires a small current to drive the transistors inside
the chip. Say this is 2mA.
The Microcontroller requires a small current to operate. Say this
is 6mA.
The gate driver uses 1mA.
The remaining 13mA flows through the zener.
Suppose the microcontroller turns ON and output line and takes an extra
13mA.
This means NO CURRENT will flow through the zener and it will DROP OUT
OF REGULATION.
The rail voltage will remain at 15v but the zener will have no part in
this circuit (at the moment).
If the micro wants say 2 more milliamp (to drive another output device)
the 15v rail will drop slightly.
The 5v rail will remain at exactly 5v and the 15v rail will drop a small
amount.
This circuit is called CURRENT SHARING.
The 3 devices in the rectangles SHARE the current with the zener. There
is 22mA to share between the 4 items.
You can also say the 3 devices TAKE current from the zener or ROB
(steal) current from the zener and when all the 22mA is STOLEN, the 15v
rail drops in voltage and we have lost what is called ZENER
REGULATION.
GATING - how a diode can
be used as a GATE
The technical way to describe a diode is:
A diode only allows current to pass in one direction.
This also means a diode only allows voltage to appear on the cathode
when the voltage on the anode is above 0.7v.
We can use this feature to INHIBIT (stop) an oscillator and also produce
circuits where two or more inputs determine the output of a circuit.
This is called GATING.
We will cover two features, Gating An Oscillator and creating
Diode Gates
GATING AN
OSCILLATOR
We are not
interested in how the oscillator works. We want to STOP or INHIBIT the
oscillator via an input signal.
The simplest type of circuit to "control" or "gate" is a DIGITAL
OSCILLATOR. This is an oscillator made up of a BUILDING BLOCK contained
in an INTEGRATED CIRCUIT.
The Building Block is also called a GATE and we have two terms called
"GATE" in this discussion.
The Building Block may be an AND gate, OR gate,
Inverter or Schmitt Trigger.
The other "gate" in this discussion is the action of turning ON or
turning-OFF the oscillator.
The "gate" is the diode on the CONTROL LINE and it is taken HIGH
or LOW to control the oscillator.
In the following circuit, the INTEGRATED CIRCUIT (IC) contains 6 Schmitt
Triggers and each Schmitt Trigger is called a BUILDING BLOCK or
Schmitt Gate. It oscillates due to the resistor R and
capacitor C.

The voltage on the capacitor "C" rises to 2/3 rail voltage (via resistor
"R") and this is detected by the IC to make the output LOW. The
capacitor now discharges to 1/3 rail voltage via resistor R and the IC detects
a LOW to
make the output HIGH. An animation of the circuit is available from
Talking Electronics on the CD of the whole site.
Subscribe to the CD for $10.00.
A gating diode can be placed on the "control line" to control (inhibit)
the oscillator:

When the gating diode is taken HIGH, the oscillator is "jammed"
(inhibited - frozen):

The oscillator is INHIBITED
In the diagram above, the voltage through the gating diode will keep the
capacitor charged and prevent the IC changing state. The oscillator is
INHIBITED.

The oscillator is NOT inhibited
In the diagram above, the gating diode does NOT inhibit the oscillator.
The oscillator produces a square-wave output.
If the gating diode is reversed, a HIGH on the cathode will NOT inhibit the
oscillator:

The oscillator is NOT inhibited
A gating diode connected to 0v, as shown below, will inhibit the
oscillator:

The oscillator is INHIBITED
The gating diode will only allow a
voltage of 0.7v to appear across its leads. This voltage is too low for
the input of the IC and thus the circuit will not change state. The
oscillator is INHIBITED.
The gating diode is normally connected to the output of a controlling
circuit, as shown below:

The first oscillator controls the second oscillator via the gating
diode.
The operation of the Schmitt Trigger oscillators is fully covered in the
Interactive section of Talking Electronics website and on the CD of the
whole site.
Subscribe to the CD for $10.00.
We are only covering the operation of a diode in this discussion.
THE GATING DIODE
It is important to understand the effect of a gating diode on the operation of
an oscillator (as shown in the diagrams above).
Question
Is the oscillator inhibited (stopped - halted - frozen) when
the anode of the gating diode is HIGH?


Answer
Yes. The voltage via the diode will keep
the capacitor charged and the oscillator will be frozen with
the output low. |

Question
Is the oscillator inhibited when the cathode of the gating
diode is HIGH?


Answer
No. The voltage on the cathode will not
pass through the diode and the operation of the oscillator
will not be affected. |

Question
Is the oscillator inhibited when the cathode of the gating
diode is LOW?


Answer
Yes. The 0v
on the cathode will put a maximum of 0.6v on the anode and
this will keep the capacitor discharged and the oscillator
will be frozen with the output high. |

Question
Is the oscillator inhibited when the anode of the gating
diode is LOW?


Answer
No. 0v on
the anode will not pass through the diode. The diode will
allow a voltage of at least 100v to appear on the cathode
and thus the operation of the oscillator will not be
affected. |

DIODE GATES
Diodes can be connected so that two or more CONTROL LINES determine the
state of an output.
This is called GATING and more-specifically DIODE GATING.
The two diode gates are: AND GATE OR GATE.
An AND GATE is HIGH when both inputs are HIGH.
An OR GATE is HIGH when either input is HIGH.
Notes:
1. For a Diode Gate, we are not concerned with the 0.6v to 0.7v drop
across the diode.
2. A Diode Gate is classified as DIGITAL GATE. In other
words, the output is either HIGH or LOW.
3. When it is HIGH, the output is as close to the rail voltage of
the system as possible. This voltage is normally 5v, but it can be 3v3
for a 3v3 system or 12v of other systems.
4. When it is LOW, the output is as close to 0v as possible.
THE DIODE
OR
GATE
The voltage and current is passed to the
output by the incoming signal and a pull-up resistor is not
needed. A pull-down resistor will prevent the output
"floating."
The output will go HIGH when line A OR line
B is HIGH (and also when BOTH inputs are HIGH).
A voltage-drop of 0.6v is lost across the diode but this
will not affect any circuit using this gate.

THE DIODE AND GATE
For the diode AND gate,
BOTH input A AND
input B must be HIGH for the output to be HIGH.
The diode AND gate works in a slightly different way to the
diode OR gate.
The pull-up resistor delivers the output voltage and current.
The input lines ALLOW the output voltage to rise when BOTH
inputs are HIGH. The output current of the AND gate is determined by the value of
resistor R. When the output is low, this current is termed
BLEED CURRENT and flows through the diode(s) to the 0v rail.
This current is "waste" current and must be kept to a minimum
for good design.

Note:
NAND and NOR gates cannot be produced with diodes
and resistors as these gates involve INVERSION and a diode
cannot provide inversion. A transistor or IC is needed to
provide inversion.
The OR and AND gates above are called DIGITAL
GATES because the output is HIGH or LOW. This condition is
created because the input lines are DIGITAL LINES - they are
either HIGH or LOW.
Question
Is the following circuit an AND gate or OR
gate:


Answer
The two diodes are connected around the
wrong way. The circuit is not and AND gate or OR
gate. |

Question
Is the following circuit an AND gate or OR
gate:


Answer
The gate is an
OR gate. |

THE TRANSISTOR
A transistor can be considered to have a diode
between between the base and emitter leads because these two
leads behave just like a diode. We have shown an NPN transistor
in the diagram below, but the same applies to a PNP transistor.

An NPN Transistor
This fact is important to know when analysing circuits such as
this one:

Lie Detector
The circuit will not start to turn ON until the voltage on
the base of the NPN transistor is 0.6v.
This voltage is provided by your finger on the Touch Pads and
the top 100k resistor.
At the beginning of this article we mentioned the fact that the
voltage across a diode can be increased from 0v to 0.55v and
nothing flows through the diode.
This is exactly the same effect with the base of a transistor.
The transistor does not conduct until the voltage on the base
reaches 0.6v and if the voltage is increased, above 0.55v,
current will start to flow "through the diode" - "through the
base lead to the emitter."
Although a diode and base-emitter junction of a transistor are
NOT the same thing - we can use this simple explanation to
understand how the two components work.
In the case of a diode, as the voltage is increased over 0.6v,
more current flows through the diode. In the case of the base of
a transistor, as the voltage is increased over 0.6v, the
transistor turns ON more and more current flows through the
collector-emitter terminals.
(The voltage 0.6v can range from 0.6v to 0.9v, depending on the
type of diode and the current flowing.)
The whole point to understand is this: NO current flows until
the voltage across the diode is 0.55v and as the voltage is
increased, more current will flow (in the case of a
transistor).
In the case of a diode, you can add this interpretation:
As the circuit requires more current, the additional current
will flow though the diode and create a higher voltage-drop
across it.
BREAKDOWN
When a diode, zener diode and/or transistor sees a HIGH VOLTAGE
across ANY of the leads,
it will BREAKDOWN.
No semiconductor device can withstand a very high voltage and we
will look at what happens.
This is a very important topic because we use this breakdown
feature in some circuits and other times we need to know how to
prevent breakdown.
If a transistors sees a high voltage such as a spike (and the
voltage has a reasonable amount of current) the transistor will
be instantly damaged.
If the current is low, the transistor can be repeatedly operated
with the feature.
Here's what will happen to a diode, zener diode and transistor:

The voltage across a signal diode or power diode or zener diode
will be equal to rail voltage when the voltage is below the
breakdown or Avalanche voltage of the diode. In other words, no
current will flow through the safety resistor and no voltage
will be dropped across this resistor.
However, when the voltage reaches the Peak Inverse Voltage for a
Diode, or the avalanche voltage for a zener, the device will
breakdown and cause current to flow through the device so that
the voltage on the cathode will not rise any further. As you
increase the voltage, the current through the device will
increase but the voltage across it will not change. The device
will get hotter and hotter until it fails with overheating.
The same will occur with a transistor. When the voltage on the collector
reaches the maximum for the transistor, it will breakdown and
the voltage across the collector-emitter will remain at this
voltage.
Fig
D
shows how a diode (or zener diode) can be used to pass voltages
that are higher than the breakdown voltage of the device.
Nothing flows though the device until the breakdown voltage is
reached and then the exact-same-waveform flows though the
device.
Note: When the three devices are connected in the reverse
direction the diode and zener will drop (breakdown) at 0.6v and
the transistor will breakdown at a very low voltage.
WHY DOES A DIODE FAIL?

The PIV on the diode is 31v
Here we have a
simple circuit for charging a battery. The diode is 4 amp with
a PIV rating of 30v. The PIV rating is the voltage the diode is
capable of withstanding in the opposite direction. This is just
an example of what will happen.
When the output of the transformer is positive on the top, the
voltage across the diode is about 0.6v (or as high as 1v when 4
amps flows) and the wattage dissipated by the diode is about 4
watts.
When the voltage reverses direction, the top output of the
transformer becomes NEGATIVE and it just like the winding
"flips-over" to produce the second circuit.
The diode sees a negative voltage on one end and a positive
voltage on the other lead.
This means a total of 15 and 16 = 31 volts is across the diode.
When the voltage reaches 30v, this is the PIV voltage for the
diode (this can also be called the zener voltage) and it BREAKS
DOWN at 30v so that any voltage higher than 30v allows current
to flow through the diode FROM THE BATTERY to the TRANSFORMER.
This current will be very large because the battery is capable
of delivering a high current and the transformer winding will be
a thick wire and if it is capable of delivering 4 amps when
charging the battery, it will accept a higher current in this
"break-down" condition.
The current will be as high as 5 to 10 amps or more.
Suppose 5 amps flows.
The wattage dissipated by the diode will be 5 x 30 = 150 watts.
Obviously the diode will be destroyed very quickly.
That's why a diode in a 12v battery-charger needs to have a PIV
rating higher than 30v.
HEATSINKING
You might not think a power diode needs to be HEATSINKED because
there are no heat-fins on a diode. But the leads and pads on the
PC board form a very important part of getting rid of the heat
generated.
The author has seen examples of one pad being smaller than the
other and the lead heated up the solder to produce a dry joint.
In another case, the small pads resulted in the diode
overheating and "shorting;" and other diode "going open."
So, the quality of the heatsink is VERY IMPORTANT.
If you cannot hold your finger on a diode for 10 seconds, it is
TOO HOT.
Adding extra-wide pads and tracks on the underside of the board
is a very good idea.
Power diodes are very robust, however it is good engineering to
add extra track-work to prevent over-heating.
PROBLEM FROM A READER:
I am working on an automotive air-conditioner system that
keeps blowing fuses.
I disconnected the compressor and the fuse still blows. I figure
I have either a short to ground on the wire from the relay to
compressor....or maybe there is something going on with the
diode.
Here is the circuit:

Circuits with lots of plugs and
numbers and figures are very hard to follow.
Here is a simplified circuit to show the diode is connected
between the positive line into the compressor clutch and ground:

If the diode is "shorted" it
will put a low resistance on the line into the clutch and "blow
the fuse." This is the first component to replace, as a
short-circuit in the wiring is a rare problem.
Remove the diode and check the resistance in both directions
with a multimeter set to LOW OHMs. Alternatively, connect the
diode to the positive lead of a 12v globe and then a 12v battery. Now turn
the diode around the other way. The globe should NOT illuminate.
A diode can fail due to vibration, heat, stress on the leads, or
voltage spikes. Although these faults are rare, you must
remember these are all possibilities as well as the diode going
intermittent and failing when a high current is passing through
it.
You must remember also, a diode is made of materials that
break-apart very easily. The only thing that keeps them together
is the body of the diode. If the body of the diode expands, the
junction separates.
Now go to:
DIODE
TEST
see also:
How a Capacitor Works
You will find a lot of helpful material on "electronics in
general" on these pages:
Spot Mistakes: P1
P2
P3
P4 . .
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
and now up to page 33
Now go to
Basic Electronics 1A:

25/5/2021